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From start to finish, we do it all!
Our commitment delivers turn-key solutions to homeowners, municipalities, and commercial clients. We supply and install the highest quality products in the industry. With an ASBA Certified Builder on staff, our dedicated full-time construction and surface coating teams ensure a seamless turn-key solution.
Excavation & Base Preparation
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The process starts with the removal of topsoil and excavation of organic materials to achieve the specified court elevation, placement, and orientation. In some cases, additional measures, such as tree removal or rock drilling may be necessary. Excavation depths may vary to address these unique requirements.
During the excavation process, court drainage and utility trench systems are installed. Upon achieving the appropriate subgrade, base material is distributed across the court surface, preparing it for the precise base installation of laser grading. -
ASBA guidelines are used to ensure industry best practices for court slope and planarity. Our commitment to precision is further enhanced with automated laser grading equipment. This technology achieves unparalleled accuracy in meeting specifications.
Once the court slope is established, our construction team focuses on base compaction, completing 4-6” lifts at a time, ensuring the new base material is thoroughly compacted and layered. This process serves to eliminate any potential unstable areas, proactively mitigating the risk of future issues. -
Chain link fencing installation is ideally integrated during construction phases. Commercial installations have a recommended 10-foot height and often a durable galvanized finish. In residential settings, the fencing typically stands at 10 feet, featuring 'gallery style' sections of 4 feet in black vinyl chain link. Perimeter fencing serves dual functions, providing effective ball containment and enhancing overall court security.
Hard Court Installation
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Asphalt Penetration, often referred to as 'soft asphalt,' comprises a series of stone layers sealed with RS-1 asphalt emulsion. Enclosed by a perimeter brick edger, this 2.5-inch thick asphalt layer delivers a clean, sharp edge finish.
Widely adopted in court construction, this method offers extended longevity and heightened resistance against surface cracks and low spots. Moreover, the inherent softness of this asphalt contributes to an enhanced playing experience, providing players with increased enjoyment while simultaneously minimizing joint pain, body ache, and the risk of injury. -
Utilizing a mechanical spreader, 2-3 inches of compacted fine asphalt is installed for the creation of a new hard court, a process similar to road and parking lot construction.
Emphasizing quality throughout is crucial during this phase, ensuring integrity of seams and joints. In contrast to an asphalt penetration court, the Hot-Mix (HL3) base is intentionally rigid, lacking flexibility. This characteristic presents challenges during seasonal weather changes, as the court materials may expand and contract, requiring careful consideration in design and maintenance.
What Lies Beneath
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Our CSS Ltd. Fiberglass Membrane Underlay, a proprietary product developed by our team, is a cornerstone in both our new construction and restoration projects. Its primary function is to proactively prevent premature deterioration resulting from surface cracking.
With a track record of long-term success, this product has earned us recognition, including the opportunity to speak at the 2023 annual ASBA (American Sports Builders Association) conference. Our discussion focused on effectively mitigating common asphalt issues, bringing awareness of the positive impact of the fiberglass membrane underlay.
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In response to the growing demand for enhanced surface durability, prolonged court longevity, and a diminished risk of injury, cushion surface installations have become increasingly popular.
Unlike conventional liquid cushion products, these specialized 'shock pads' undergo a gradual hardening process, providing players with up to 21% force reduction. This innovative feature prevents premature surface cracking but also contributes to a more enjoyable playing experience.
Acrylic Surface Installation
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After the installation and curing of the asphalt base for a minimum of 14 days, courts are flooded or inspected after a rainfall to identify any low spots (bird baths). These low spots are then corrected in accordance to our ASBA guidelines.
Subsequent steps include clearing the courts of vegetation, installing in-ground footings for game accessories, and a final cleaning process. This careful approach ensures the removal of imperfections and guarantees optimal adhesion for our acrylic resurfacing product.
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When surface preparation is completed, up to three coats of acrylic resurfacer is installed. This process is frequently completed in conjunction with the CSS Ltd. fiberglass membrane installation. As each coat of acrylic resurfacer is applied, our team utilizes a combination of machine and hand tools to carefully prepare the desired surface for the final color coats.
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This is the stage where clients see their courts come to life! At CSS Ltd. we only offer clients tournament approved coatings from trusted manufacturers, ensuring the coatings installed for last for the decades to come.
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